Solutions for the Aviation Industry

We understand the complex challenges of aviation and offer you future-oriented solutions for Low Voltage, High Voltage, and PDU assembly.

The Industry in Transformation

Electrification, a focus on efficiency, weight reduction, and the highest safety requirements currently define aviation. In addition to technological progress, reliable partners for the safe implementation of innovations are now more important than ever.

Our Contribution for Aviation

As specialists in Low Voltage, High Voltage, and Power Distribution Units, we support you from development to series production. Modern manufacturing technologies, profound technical know-how, and automated testing procedures guarantee maximum reliability even under extreme conditions. Our processes strictly adhere to relevant aerospace norms to ensure efficient and traceable project management.

What We Implement

We deliver Power Distribution Units, high-voltage distributors, and wiring for electric propulsion and onboard systems. Typically, this includes Low Voltage Control Panels and high-voltage components—precisely according to your specifications, for passenger aircraft, business jets, and EVTOL.

24% Savings by Reducing Corrugated Tubing and Switching to Automotive Tape

Case Study 3: 38% Production Cost Reduction by Reducing Variant Diversity

41% Savings by Choosing Commercial Connectors

An international machine builder asked us to help reduce the unit cost of a modular control system. Series production had started, but cable assembly costs were disproportionately high—mainly due to costly industrial connectors.

Case Study: 27% Cost Reduction through Cost Down Engineering in Cable Assembly

An automotive supplier tasked us with reducing the production costs of an existing high-voltage cable set. The product was already in series production, but margins were shrinking due to rising raw material prices. A new calculation was not feasible internally — so technical savings were required.

Cost Down Engineering – with Substance

Everyone talks about cost optimisation—but anyone who’s truly involved in development knows: cost down isn’t an Excel trick, it’s real engineering skill.

Safety in Series

Complete documentation, comprehensive testing procedures, full traceability—this is standard for us. Automated function tests, end-of-line inspections, and continuous optimizations ensure sustainable product quality and process security for your assemblies.

Your Partner for Aviation

Production.ac stands for deep technical expertise, rapid response times, and partnership-based collaboration—especially for challenging projects in Low Voltage, High Voltage, and PDU assembly. We implement your solutions efficiently and safely for flight operations.

Start Your Project Now

Planning an aviation project? Get in touch with us—together, we will bring your electric systems safely and according to standards into series production.

A Practical Example

For a leading Urban-Air-Mobility manufacturer, we developed and produced a compact Power Distribution Unit for an electric air taxi. Our team optimized design and processes in close cooperation with the customer—the result: a certified, fully traceable series solution with minimal installation weight and maximum functional safety.

Are you interested in our products and services?

Haico Kaspers

+49 152 22186226
kaspers@production.ac

production.net AC GmbH

Nerscheider Weg 170
52076 Aachen

Contact

+49 2408 9377736
sales@production.ac