Solutions for the Automotive Industry

We understand the challenges of the automotive sector—and deliver precise, scalable solutions for your production.

The Industry in Transition

The automotive industry is undergoing profound change. Electromobility, autonomous systems, and new mobility concepts are transforming requirements for production and supply chains. At the same time, expectations for time-to-market, quality, and sustainability are rising. Anyone who wants to remain competitive today needs agile partners with deep industry understanding. 

Our Contribution

production.ac supports automotive customers with tailor-made production solutions—from prototype manufacturing to series readiness. Our expertise in the precise machining of complex assemblies, combined with digital process integration, ensures efficiency, traceability, and maximum quality. In this way, we help you shorten innovation cycles and reliably meet standards

What We Implement

We realize projects such as HV assemblies for charging units, complex housings for control devices, or precision components for driver assistance systems. Our solutions are tailored to the high demands of the automotive industry—robust, compliant with standards, and scalable.

24% Savings by Reducing Corrugated Tubing and Switching to Automotive Tape

Case Study 3: 38% Production Cost Reduction by Reducing Variant Diversity

41% Savings by Choosing Commercial Connectors

An international machine builder asked us to help reduce the unit cost of a modular control system. Series production had started, but cable assembly costs were disproportionately high—mainly due to costly industrial connectors.

Case Study: 27% Cost Reduction through Cost Down Engineering in Cable Assembly

An automotive supplier tasked us with reducing the production costs of an existing high-voltage cable set. The product was already in series production, but margins were shrinking due to rising raw material prices. A new calculation was not feasible internally — so technical savings were required.

Cost Down Engineering – with Substance

Everyone talks about cost optimisation—but anyone who’s truly involved in development knows: cost down isn’t an Excel trick, it’s real engineering skill.

Process and Quality Assurance

Our processes are certified according to ISO 9001 and IATF 16949. We rely on comprehensive testing procedures, digital traceability, and continuous process optimization. This guarantees consistently high quality—even for complex requirements and high quantities.

Why production.ac?

Short response times, deep technical know-how, and a high degree of flexibility make us the ideal partner for automotive projects. We think ahead, act quickly, and deliver reliably—even under tight timeframes and demanding specifications.

Ready to Get Started?

Planning a new project in the automotive sector? Let’s develop the right solution together—precise, fast, and reliable.

Real Project Example

For a leading Tier-1 supplier, we developed and brought into series production an HV assembly for a charging unit. The challenge: high thermal resilience within minimal installation space. Through close collaboration with the customer and precise manufacturing, we were able not only to meet but exceed the requirements—while simultaneously reducing production costs. 

Are you interested in our products and services?

Haico Kaspers

+49 152 22186226
kaspers@production.ac

production.net AC GmbH

Nerscheider Weg 170
52076 Aachen

Contact

+49 2408 9377736
sales@production.ac